EDITOR: | October 9th, 2013 | 27 Comments

Understanding the ZEN of the Graphite Industry

| October 09, 2013 | 27 Comments
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zenyattaIn my ongoing quest to learn as much as humanly possible about graphite, I wanted to study the top graphite exploration companies in the sector. One particular company that has intrigued me since day one is Zenyatta Ventures — and I’m far from alone. A totally unique exploration company, focused on advancing a totally unique graphite deposit, Zenyatta has been a stellar, multi-award-winning performer on the TSX Venture Exchange and one of the most exciting graphite juniors in recent memory. With astronomical gains in its share price (up +1,300% at its height over the past year and the second-best performer among Canada’s natural-resource stocks) since discovering a graphite deposit some argue may be among the world’s most valuable. Zenyatta’s performance ranks behind only that of Alpha Minerals Inc., a uranium explorer that is in the midst of being acquired by another company. Although I understood that Zenyatta’s flagship Albany Project in northeastern Ontario contained a totally different type of graphite than other graphite juniors, I wanted to understand the difference between Zenyatta’s 99.99% ultra high-purity graphite versus other graphite juniors’ 99.99% ultra high-purity graphite. I realized that before I could totally truly understand the uniqueness of Zenyatta, I first had to understand more about graphite and, more specifically, graphite purity.

While in Los Angeles recently, I had the good fortune to be able to interview industry expert, Don Hains. A member of the Zenyatta Advisory Board, Hains is an industrial minerals economics and marketing specialist with more than 30 years experience in the development, use and analysis of industrial minerals properties and materials. Don talked to me at great length and afforded me tremendous insight into Zenyatta and an education on graphite.

Ty Dinwoodie (TD): I would like you to comment on Zenyatta and about the graphite industry as a whole. Last month, there had been some talk with respect to Zenyatta regarding the Company not having what it claims to have, with respect to purity and its resource.

Don Hains (DH): The test work that has been done to date says that Zenyatta can produce a 99.99+% material. They have put that out based on test work a reputable lab has completed — and that is correct. Any reportage that says that is not correct is false. The assay work that has been done on the sample material that has been processed is correct and the results are true. Ty, people can’t make statements that they have no basis for making. The laboratory reports are correct and the flow sheet that has been developed works. It’s not optimized because the primary purpose of the initial metallurgical test work was to obtain grade, not yield. The next stage of the work is a much more extensive program of test work and evaluation of variations on the flow sheet to optimize recovery, as well as grade. And that’s the normal course of metallurgical test work. That’s how every company goes about doing their work.

TD: When you talk about a ‘reputable lab’, that’s SGS Canada, right?

DH: Yes, SGS Mineral Services. And they do test work for many of the other graphite explorers.

TD: And other resource companies all over the world.

DH: Yes, SGS is one of the premier metallurgical test labs in the world.

TD: I would like you to comment on the ultra high purity test results – the 99.99+% – that were achieved using a simple caustic bake, one pass, without optimization. Is that correct?

DH: The original test work was NOT designed to optimize recovery. It was designed to achieve grade. The question Zenyatta asked itself was: ‘can we produce a 99.99+% material?’ The answer is yes. ‘Can we do this with a reasonable flow sheet in terms of not undue effort and elaborate chemistry?’ The answer is yes. ‘Have we achieved the maximum recovery in terms of conversion of what we started with, to the final product?’ Meaning, if you start with 100 tonnes do you wind up with 100 tonnes of this ultra-high purity product at the end? Well, you’re not going to because you’re going to lose something along the way. ‘Have we got the best recovery we can think of?’ Well, we didn’t try to do that in the first set of work. The next stage of the work is to try and do that and still achieve the grade.

TD: When you say that’s in the ‘next stage’, do you mean during the PEA work?

DH: Yes. The work will be commencing shortly.

TD: Right, because the end of October or mid November (approximately) is when Zenyatta is looking at filing the resource.

DH: That will be an NI 43-101, the resource estimate. That won’t be the PEA.

TD: The PEA is expected to commence in November.

DH: Yes, the PEA will basically start while the 43-101 is being prepared because there’s much that can be done while the 43-101 report is finalized. There are two aspects of a PEA: 1.) The proposed mining and milling and processing concept. You need a resource estimate so that you can start to look at a mine plan and develop, things such as, what the pit should look like and how much is it going to cost to develop and so on. And 2.) What does the metallurgical processing look like based on the preliminary test work that’s been done? This preliminary test work gives us a route to go down and we’ll try a number of options, say in terms of ‘what’s the range of conditions we might expect?’ and therefore, given that, ‘what can we reasonably expect to get on a production basis?’ So they’ll try different combinations of reagents and conditions to optimize both recovery and the concentrate grade, as well as in the final purification stage, within a range of possibilities that look acceptable in terms of overall cost.

TD: If I understand correctly, that hasn’t been postulated to date. Purity is the first goal; recovery is the second. In other word’s Zenyatta’s primary goal at this stage has been to determine if the Company can achieve the 99.99+% purity?

DH: Yes, under the conditions that were used in the original test work they got to 99.99+%. That’s great. Now they need to determine what conditions would allow them to achieve that grade, but also improve the overall recovery. The recoveries to date were ok, but they were not optimized.

TD: When you talk about optimization in recoveries, that’s different than optimization for purity, right?

DH: Yes. Recovery is when you start with X and you wind up with Y. The idea is to have Y as close to X as possible — while still getting your 99.99+%.

TD: When referring to Zenyatta’s graphite ‘peers’ in the space, I don’t know if it’s accurate to call them peers because they’re dealing in conventional, natural flake graphite as opposed to the volcanic hydrothermal graphite deposit that Zenyatta has. To me, it’s sort of comparing apples to bowling balls.

DH: It’s a different geological environment. Ty, you have to remember, the normal flake graphite deposits are basically metamorphic materials. Whereas the Zenyatta material is essentially a magma event and it’s been hydrothermally altered. So it hasn’t gone through a metamorphic process.

TD: What does that mean to the layperson? How is Zenyatta’s graphite different?

DH: If you have a standard graphite deposit, the carbon has been transformed into graphite through heat and pressure, but it started from, essentially, an organic carbon source. The Zenyatta material has basically started from a gaseous carbon source in terms of carbon dioxide (CO2) or methane (CH4), probably a combination of the two. So Zenyatta’s graphite hasn’t gone through this combination of heat and pressure. Metamorphic origin graphite is always in what is called a high metamorphic grade rock, in terms of the host rocks that are around; it’s always in a schist-type environment. By necessity you will never get graphite in a metamorphic environment, as pure as you would in the type of origin that the Zenyatta graphite comes from, because there are more contaminants in the rock. There’s more opportunity for incorporation of deleterious material in the graphite crystal. What’s happening in a metamorphic environment is that the host rocks are generally granites and other, by and large, aluminosilicate-type rocks. They could be carbonate-type rocks as well. So you have, under various conditions of heat and pressure, movement of deleterious ions or atoms being trapped in the graphite flakes and bonding between carbon atoms and other material. Simply put, that means that you can’t get this very pure graphite that Zenyatta has. Meaning, that if there are any contaminants in there, they are actually in between the flakes or graphite particles, rather than incorporated directly into the graphite particles. When one processes graphite, the flakes are separated – the graphite particles – so the gangue material (the deleterious stuff in the Zenyatta graphite) disappears, because it’s not part of the graphite. This is in contrast to a normal graphite deposit where some of the gangue material is incorporated into the graphite.

TD: And then gangue material has to be removed?

DH: And sometimes you can’t remove it.

TD: Talking about the conventional flake graphite juniors, when they’re attempting to achieve the ultra-high purity, their flakes have contaminants inherently and those contaminants have to be removed. Is acid used for graphite purification?

DH: Generally, you use a combination of heat and acid. The Zenyatta process is a caustic bake. You take the graphite concentrate that you’ve produced in your first stage. The process is, you have your rock and you grind it up, then you mix it into water and you add some flotation reagent that causes the graphite to collect at the top on the surface; bubbles basically. The gangue minerals tend to settle down to the bottom of the flotation cell and you pull those off, and you skim off those bubbles that have graphite particles attached to them. And it goes through a series of these tanks — agitated vessels. And eventually you wind up with a graphite concentrate that will have a certain percentage of carbon in it, plus other stuff that you haven’t been able to fully liberate. Because they’re small enough and they have similar kinds of properties to the bubbles. And that’s true for any graphite processing operation. So then you take that concentrate and in Zenyatta’s case, mix it in with caustic soda (sodium hydroxide) (note: caustic soda and sodium hydroxide are the same thing), so you put that into a furnace (and it will be a rotating furnace, a rotary kiln. The work that was done in the initial stage of test work was not a rotary kiln; it was stationary. It was basically just a container, so the heat transfer is not as good as a rotary mixer/rotary kiln. So we expect improvements in the reaction kinetics. It should speed up the process). But what happens there is that the caustic then combines with the residual gangue minerals that are in your concentrate and basically causes them to form different mineral compounds that are very different from the carbon. So that stuff comes out of the kiln (and they may or may not cool it down, depending on what’s more effective in terms of the leaching) and you rinse it with water. And what happens is the carbon stays there and the minerals basically get washed away. Then you look at that and say, ‘is that to the quality that we want?’ and it may or may not be. And then you dry it. So that’s your product. And after that, depending on what you find under the microscope in terms of, ‘we’ve got our product now, so what’s our particle size distribution?’ That’s important in graphite, especially synthetic graphite. You want to get the right particle size distribution. ‘And what’s our particle size?’ You want to have a certain size range. And then within that size range you want to have a particle size distribution that gives you the properties that you’re looking for in terms of conductivity, compressibility, and all sorts of other factors. So there may be some post milling, post-production milling, to adjust the final particle size distribution and particle size. But everybody (all graphite juniors) will do that. For a normal graphite operation, they cannot do very much postproduction adjustment of the particle size without destroying significant value. It tends to come out as it is. You had your concentrate produced and essentially what happens is, you screen it or it goes through a classification process where you divide it up into various size classes. Everybody will screen to give them the different grades that they want, in terms of particle size. As a rule of thumb, larger flakes at a flake graphite type of operation tend to be purer than smaller flakes. Just because of the nature of what’s happened in the origin of the deposit, in the metamorphosis of them and so forth. Generally speaking, the largest flakes of a graphite deposit will tend to be inherently cleaner than the smaller flakes.

TD: With Zenyatta’s Albany Graphite Deposit what is the particle size?

DH: The particles in the ore are fairly fine, but a reasonable size. The material is relatively fine. That’s just the nature of the business. But it does beneficiate in terms of going through the concentration process reasonably well. The recoveries there were very good. As a rule of thumb, the higher the grade produced in the concentrate, the lower the recovery. The objective at Zenyatta is to produce the highest grade concentrate at the highest recovery in the next stage of the work. What are the specific conditions to achieve that? Well, that’s the purpose of doing the work. The recoveries to date in the original test work were acceptable and the grades were acceptable in terms of producing a concentrate that could go into the beneficiation process. And regardless of the grade of the concentrate that went in to the final purification process, they were able to produce the >99.99% material. But obviously it is better to start with a higher-grade concentrate than a lower-grade concentrate. That’s pure economics. It’s simply more cost effective that way.

TW: So Zenyatta’s graphite particles are not inherently ‘contaminated’, for lack of a better word, like conventional graphite deposits?

DH: Precisely, the particles are basically non-organic and they haven’t been subject to a very long process of heat and pressure, in association with other minerals or elements, which would allow those deleterious elements to enter into the structure of the graphite.

TD: Would it be correct to say that a further step is required in conventional graphite processing to remove those impurities?

DH: Yes. Whether it’s Zenyatta’s or any other material, to get to the >99.99% you have to go through a purification step. But the purification step is going to be more elaborate for a standard or classical metamorphic graphite derived from a schist environment than it will be for the Zenyatta material. Furthermore, you’re less likely to get to the >99.99%. And the best example I can give you is the Woxna graphite deposit in Sweden that’s being developed by Flinders Resources. That material (in terms of concentrates) was produced at that deposit and processed using a flow sheet of the kind of process that Zenyatta is talking about, in terms of a caustic bake process. And they’re starting with a very good material at Woxna.

TD: Any and all graphite deposits would have to utilize those subsequent measures to achieve the ultra-high purity – and they would use acid to try to achieve the highest percentage that they could obtain, right? This may be a bit oversimplified, but I’ve spoken to some scientists and chemists in the graphite and graphene industry and I’ve been told that basically any graphite can achieve 99.99% purity, it’s just a matter of how much they want to spend and how much acid they going to use in purification.

DH: Yes, that is true. With enough time and effort, with any graphite, you could probably get any graphite to >99.99%, but the question is: is it economic?

TD: I was under the impression that the scientists don’t care about that. Their criticism to me was, heavily purified graphite is inferior at that stage, and they don’t want to work with it. It’s brittle, it’s a nightmare to work with and it’s been so corrupted, they say, by the amounts of acid used in purification. A weak graphite deposit – even though they can technically achieve those ultra high-purity graphitic content percentages – is less than ideal in certain applications, as opposed to material that is inherently higher purity originally and requires less processing to achieve 99.99%.

DH: And that very well may be, but the material that has been produced in the lab by Zenyatta retains all of the favourable properties that you want. It’s undergoing test work to establish the various physical, chemical and electrical properties that are desirable. In addition to this metallurgical test work, there’s a substantial amount of work that Zenyatta is doing. They’ve sent out the initial material for testing of the various properties that end users want. In terms of: ‘has it got the right particle size distribution? Has it got the right particle size? Does it have the appropriate electrical properties in terms of conductivity and so forth? Are you able to compress it correctly so that there’s minimal spring back?’

TD: Some competitors in the space are trying to infer that Zenyatta can talk about all of the synthetic applications of graphite, but Zenyatta’s graphite does not apply to a lot of those synthetic applications. When Zenyatta says it’s targeting a $13 billion synthetic graphite market, they’re suggesting that Zenyatta’s material is not applicable to the vast majority or a significant part of that $13-billion-plus market. However, Zenyatta President and CEO Aubrey Eveleigh was quite convincing when he explained to me that, as far as he’s concerned, any application that would call for synthetic graphite, Zenyatta’s volcanic hydrothermal graphite would be applicable. He’s not aware of any applications that would call for synthetic graphite where his product would not be usable/compatible.

DH: And I would agree with that statement in the sense that there is no information that we have available at the moment that would indicate that the purified Zenyatta material would not be able to directly compete against the appropriate grade of synthetic graphite for a particular application.

TD: Don, we have arrived at one of the most important parts of this article. Please comment further about Zenyatta’s applicability in the synthetic graphite market.

DH: Zenyatta will no doubt be producing a wide range of grades of graphite, in terms of particle size distribution. It’s very difficult to change the particle shape, but you can certainly change the particle size and the particle size distribution, as well as some of the other attributes of the material. It is highly crystalline so that will be a positive factor in many, many applications. In some applications it might be desirable to have less crystallinity, but we don’t know what those applications are at the moment.

TD: Zenyatta’s specifically targeting the synthetic graphite market, but are there other applications of Zenyatta’s graphite other than synthetic?

DH: It certainly can fit into use in lithium-ion batteries and other battery applications, as a component of the anode. You need high-purity graphite there. Everybody is talking about, ‘oh you need large flake because then you produce the spheroidal graphite that is needed in the anodes’, but the losses there are quite high in terms of the production process. If you have material that will give you the same surface area – and what they’re looking for is surface area – and the surface area that has been evaluated to date on the Zenyatta material is comparable to other products/materials out there and certainly to synthetic graphite. And so that is without doing any post-processing at all. That’s the stuff that came out of the initial test work; nothing’s been done to that at all. That was the final product that came out and it is what it is, and has not had anything else done to it. It has a comparable surface area to the materials that are currently being used, it’s highly crystalline and that’s quite desirable in most of these applications. High crystallinity translates to high conductivity, with minimal adverse impacts in terms of performance of the product and so forth. Whether end users will agree with that assessment, for example, anode manufactures or electrode manufacturers, that this is a suitable material, is subject to working with those potential customers and saying, ‘Here’s our stuff – try it, see if it works well. If it does we can do some business, if it doesn’t let us know – maybe there’s something we can do to make it work better– we’ll try that. If that doesn’t work then ok we agree that it doesn’t work for your particular product.’ But that doesn’t mean it won’t work in other products. And that’s the normal course of business.

TD: That brings us to an interesting point about graphite compared to other commodities that are traded at market spot prices. With graphite, it’s really about your relationships with the end users.

DH: Yes. All of these graphite products are sold on a supplier/customer direct relationship, with products tailored to the specific requirements of each and every customer. It’s not ‘oh we have 50 mesh material at 95% graphitic carbon – and here it is.’ You work with every customer to produce a product that they want so that – let’s say it is a graphite flake producer – if he has 50 different customers that want materials that are between say 50 and 80 mesh, he could have 50 different grades of that 50-80 mesh material; at 50 different prices.

TD: But what I want to underscore – this isn’t like potash – where it just goes to port to be sold on the market. With graphite producers, you are almost manufacturing custom orders of material.

DH: That is the nature of the business because the historic business of graphite producers is that they will produce a concentrate. Say a good concentrate, +80 mesh material at 95% graphitic carbon. That is sold to a graphite processor, who then further modifies it in terms of purity, particle size distribution and whatnot, and he sells it to the ultimate user. The demand for specific types of graphite material may vary considerably. For example, a producer may have thousands of tonnes of finished product sitting in the yard, but if the client wants +50 mesh material and you don’t have any of that and the client doesn’t want -140 mesh material, but you have a lot of that, guess what? You have a lot of -140 mesh material remaining in inventory.

TD: Don, you are a member of the Advisory Board at Zenyatta. What is your advisory role to the Company?

DH: I’m providing some scientific or applications process advice to Zenyatta, some market information, applications information and so forth. I’m a geologist, but I’ve spent all my life in industrial minerals, looking at the relationship between the geology, the processing and the end use of the materials. So I have to understand why end users are buying particular grades of material, what’s happening in their end-use technologies that might change, the type of materials that they need in terms of quality, quantities, properties, etc. I also provide in-depth assessments on deposits. But the industrial minerals business is understanding what are the requirements of my ultimate customer – not producing a commodity. It’s a highly market-driven, application-driven business. To be successful in the industrial minerals business, you have to know as much or more than your end user does about why he or she wants that particular commodity.

TD: With your over three decades expertise in the industrial minerals business, please comment on how you perceive Zenyatta?  

DH: They’re a very typical junior company in that they got a property and they’re exploring it. I’d say they’re quite methodical in terms of how they’re doing their work, which is very good. And they’re not exaggerating what they’re getting. They’re not promoters and that’s somewhat different from a lot of junior companies that tend to be more promotionally oriented, in terms of driving up the stock price and promoting the hell out of the company. They are not putting out press releases every second day saying they’ve done this and that and everything else. They put out a press release when there’s some information to disclose and only when they’re sure that information is going to be of value to shareholders and the investing public. There are a number of junior companies both in the graphite sphere as well as a number of other areas that put out press releases essentially saying ‘we had a coffee today.’

TD: Zenyatta has changed the description of their deposit from vein to hydrothermal.

DH: Yes, it’s a hydrothermal altered brecciated pipe. And originally they weren’t quite sure what it was geologically (and the geological origin of the material), but now they’re much more sure because they’ve put some more holes in and got more data. Zenyatta originally called it a vein deposit because they weren’t entirely sure what they had. It’s not a classical vein deposit as found in Sri Lanka.

TD: Can you comment on the Albany deposit geologically?

DH: When you look at the core it looks quite good in terms of what you see in the core is very consistent in mineralization, which is good. There are some zones where it’s much richer than others, but that’s to be expected. In general, you see from one end of the core to the other – across the pipe – very consistent in material and so continuity is nice. And when you look at the core going down the hole in terms of the core from drill at upper elevations compared to core drilled from much lower down, it seems to be more or less the same, so that’s very good. So you have the potential to have a nice deposit. You’ve got the potential to have a relatively low-cost mining operation. It will most likely be an open pit. As far as the shape of the deposit, you have the pipe coming up and then branching off into two arms, but the arms aren’t that far apart, so having one reasonable sized open pit is possible. Given the nature of wall angles and so forth, it would be uneconomic to have two small pits. It’s close to infrastructure and they have a good relation with First Nations, so those are all very positive things going for it.

TD: A lot of industry experts, analysts and the like have stated that the graphite industry is really a race to production. The first one to make it to production wins.

DH: Yes it is. Very much so, in the sense that there are well over 300 junior companies exploring for graphite and by no stretch of the imagination can all of those companies get into production because there would just not be the market for it. Market size for graphite is limited. The fact that you’re producing graphite does not mean that you can sell it. Unlike if you were in the gold business, and produce gold, you sell it. It is the same with any other base metal. You produce zinc, you sell it. You produce copper, you sell it. But industrial minerals are market driven in terms that the market size is not infinite. In total graphite, the market size is around 2.5 million tonnes – for both natural and synthetic. And the graphite market is growing basically at the rate of growth of the world economy, but within that overall growth there may be specific sub segments of the market that are growing very rapidly, i.e. graphite for lithium ion batteries and some other applications, and some other segments of the market that are growing very slowly but are actually quite large, such as synthetic graphite for electrodes.

TD: We don’t know what the future may hold with additional applications for graphite.

DH: That’s right, we don’t know that. What you do know is that synthetic graphite costs a lot of money to produce. If Zenyatta goes into production, it will be likely that they have production costs that are substantially lower than synthetic graphite, but with a product that is comparable in properties. That will be a market advantage to Zenyatta. So one of the potential outcomes of the Zenyatta project is that one of the major synthetic graphite producers may take a significant equity interest or buy Zenyatta out in whole – as a source of material and shut down some of their higher cost facilities and increase their margins and make the Zenyatta shareholders quite happy. But whether that will happen, I have no idea. But that is a possibility.

TD: Let’s take the synthetic market off the table for a moment. What about other conventional flake graphite deposits? Can Zenyatta not compete effectively against those producers as well?

DH: Yes, they would compete at the market level – at the ultra-high purity level — that those guys are trying to go after. For example, I’ve done work for other graphite explorers, so I can’t go into too much detail, but one target application for those companies is a very highly purified natural graphite. Could Zenyatta compete in that market? It depends on how good the Zenyatta material is compared to the material other conventional graphite explorers might have and what the particular characteristics are of the material that the end users want. So can they compete directly for 100% of the market that other flake graphite juniors are going after in that ultra-high purity flake graphite market? I don’t know. Could they compete for a portion of that market? Maybe. Maybe not. We’ll wait and see.

TD: Regarding the ‘race to production,’ isn’t it the notion that whoever gets into production first is going to fill the production gap and make the other 300 graphite juniors – more or less – obsolete?

DH: Not necessarily, it depends on how successful you are at establishing customer linkages and at meeting the specific requirements of specific customers. Just because you’re in production doesn’t mean you’re going to sell anything. It means you may have a big inventory of finished product

TD: Based on the paradigm of the graphite market, I think that’s one of the things that Mason Graphite’s got going for them is Benoit Gascon’s connections from his 20 years at Timcal – his hands-on experience isn’t just in producing graphite of all kinds, it’s selling it to the end users. And I think his relationships, marketing and sales experience are major advantages for Mason.

DH: And those types of relationships are very important. Zenyatta has been talking to a wide variety of potential customers as well as (and it’s no secret, I think they’ve probably indicated in their literature) and Aubrey has probably said that we’ve had discussions with various significant graphite consumers and producers. I can’t tell you who Zenyatta has talked to, but certainly all of the major companies are interested in what Zenyatta’s doing. Aubrey would be certainly very derelict in his fiduciary duty if he were not talking to those companies because they might come along and say, ‘here’s a big check and we want to buy your project.’ Aubrey and the board might say, ‘that check is big enough for us, thanks very much.’ Or they may say, it has to be bigger.

TD: Why has Zenyatta done so well?

DH: It’s a different story. I think the analysts like a different story. Zenyatta is not another flake graphite project; there are lots of those around. And what differentiates Zenyatta is that it is a different geological story and, potentially, a different mining situation. That is one of the drivers in this whole thing in that it’s just a different story. Stock analysts and newsletter writers such as John Kaiser and so forth like different stories. That may be the only reason why the stock has done so well. And Zenyatta has not gone to the marketplace to raise money.

TD: What about the companies that have enormously large resources. How relevant is it to have a monstrous deposit or a trillion tonnes of graphite?

DH: A lot of graphite juniors companies say, ‘we’ve done more drilling, therefore, we have a larger resource, therefore our stock price should go up.’ Ty, in this kind of business you don’t normally get extra valuation for having a huge resource.

TD: Unlike, for example, a deposit like gold?

DH: That’s right because there is a finite market for the stuff. You can’t have an infinite production capability. Once you get to a certain resource size, you get no added credit for having more resource. You have to have a resource that will give you a reasonable mine life, but anything over and above that, the market place says, ‘big deal!’

TD: You have suggested that the industry can accommodate a few projects going into production, as opposed to whoever goes into production first kills the market for everyone else.

DH: Right, because it depends on what your customer base is and what your actual product mix is. So is there going to be a market for 20 or 30 junior companies? I doubt that very much. But is there a market for a few new producers, yes, I think so. And the two things that drive demand are: 1.) The overall growth of the market and 2.) What’s happening in China. China is a huge supplier of graphite, especially natural graphite. [Since the onset of the global financial crisis in 2008, the benchmark price of graphite has risen 42% on demand from economies such as China and India, according to Industrial Minerals. China leads the world in graphite mining, accounting for about 68% of 2012 output, according to an industry summary from the U.S. Geological Survey.]

TD: But low-grade graphite, right?

DH: Well, it depends. Some of the Chinese stuff is quite high grade, but not a lot of it. Most of it is relatively low grade. The Chinese came into the graphite business in the early to mid 1990s and totally destroyed the market. Graphite prices were quite high and there was a lot of exploration in Ontario (Canada), for example, in the early to mid 90s. Then the Chinese came in like a big wave and the prices dropped like a stone — and everybody went out of business. All those juniors went under and projects were shut down completely.

TD: What is your outlook on the graphite industry as a whole looking forward?

DH: It’s a fairly good market. Pricing will fluctuate quite a bit. And a lot of the enthusiasm for getting into the graphite business in the last couple of years has been this very rapid rise in prices for the larger flake grades of material. But those prices have subsequently deteriorated and, basically, reverted to the mean. So a lot of projects that looked very good at these very high prices, don’t look so attractive when prices fall down. You have to base your projections on whether you should get into production and whether it’s economic, in terms of realistic pricing going forward. And that is a very difficult thing to do in terms of saying, what do I think prices are going to be? Because there’s no true price transparency, the prices that are published are basically sort of a range of pricing obtained by various industry publishers that may or may not be real transaction prices.

TD: Because there isn’t a market price for graphite, per se.

DH: Generally, they aren’t real transaction prices. But industry-pricing publications call up producers, consumers, distributors saying, ‘what are you paying?’ or ‘what are you selling the stuff for?’ And that may be a true transaction price or it may be a graphite producer’s list price today. And the list price is a list price. It doesn’t mean anything.

TD: It’s hard to take that as a precise barometer of where graphite is at pricewise.

DH: If all of the prices reported are going up, we can presume that the actual prices are going up. If all of the reported prices are going down, we can presume that the actual received prices are probably going down. But is the pricing quoted accurate, especially within specific grades, customers, specific destinations, etc.? It’s very hard to say. How much of it is true requires a lot more digging.

TD: Please comment on what your thoughts are on what Zenyatta has achieved to date.

DH: For the amount of money that they’ve spent and the time that they’ve been seriously involved in looking at this, I think they’ve done an excellent job. In terms of developing the project, being able to identify what looks like a good resource, getting the necessary initial metallurgical testing done – saying, ‘yes, we can process the material and recover something that seems to have the properties that the marketplace wants’ — getting the test work done in terms of verifying those properties; and moving the project ahead in a very methodical, well planned, well organized way, without undue promotion or hype. They’re doing that both on the technical side and they have a very good relationship with the First Nations groups in the area, and that is highly positive for the project. All and all, Zenyatta’s doing an excellent job and they’ve been able to do this with quite reasonable cash burns and retain the equity of the original investors, so they haven’t gone through any significant dilution in the shares, and that’s retained value in the company. You know, they don’t have a lot of shares outstanding and a lot of the other guys do have an awful lot of shares outstanding. So any enthusiasm in the Zenyatta stock or story will translate into more of a bump in the price of the stock than it would for other guys because there’s just not as many shares out there.

TD: What are the upcoming benchmarks or milestones that people can look forward to with Zenyatta?

DH: The NI 43-101 resource will be out at the end of October or mid November at the latest, I would think. They will have a tonnage estimate out with a head grade and a cut-off grade saying – ‘we’ve got X millions of tonnes of ore at Y grade, at this cutoff.’

TD: Obviously there is a lot of anticipation.

DH: It depends on the expectations of the market. I don’t know what the market is expecting. If the market is expecting a deposit that is going to be hundreds of millions of tonnes of contained graphite, that’s just not in the cards. The nature of the deposit just doesn’t permit you to have that. Anybody can do that calculation regardless of the resource estimate. Because they’ve said in all their press releases and everything that’s been published that basically these are the intersections we’re getting, in terms of the width, and we’ve drilled down to this depth, and anyone with a calculator can do the calculation and say ‘the volume is this.’ Hopefully the market is not expecting something that says we’ve got 100 million tonnes of contained graphite – because that’s just not possible. Remember, a monstrously large deposit doesn’t matter. Whether the stock market thinks it matters is another question. Technically, it does not matter at all. What matters is that you have enough material to give you a reasonable mine life at a reasonable production rate and whether the deposit can support a 20-, 40- or 60-year mine. That’s what’s critical. But you don’t need a resource defined so that you can have a 300-year mine life.

TD: To reiterate your earlier point, immediate project economics are far more relevant than the vastness of the deposit, correct?

DH: Yes, so the next critical thing is the PEA. And what does a PEA say? Does the PEA come in at reasonable capital cost that is financeable? And I mean does it come in at a cost where you could go to market and say, we need $400 million and the market says, ‘that sounds like a reasonable number and we can split that up in terms of investment banks or whatever – and we can raise that kind of money.’ Whereas you come in and say you need $3 billion to put your project into production, nobody is going to give you the time of day because $3 billion is not available. That’s a fundamental issue. And then how good is your marketing? The PEA needs to have a very good analysis of the market, discussion of customers and what they’re looking for. We’ve got good recoveries in our process and good properties in our product; and our potential customers – without going into the proprietary details, of course – really like it.

TD: Is there an approximate timeline on the PEA?

DH: Aubrey is planning to have that completed towards the end of the first quarter of 2014.


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Comments

  • Dr. Copper

    Thanks for a lengthy article.

    When you conclude part 2, can you ask Don Hains if he has ever
    heard of the volcanic graphite deposit at Borrowdale in Cumbria, UK ?
    Eastern Greenland volcanic graphite bearing rocks, Tenerife, Canary
    Islands, South Spain ?

    Unfortunately, and maybe that comes in part two, there is a much
    greater variety of the crystallinity from volcanic magma graphite
    than natural graphite deposits.

    That doesnt however change the fact that graphite is almost near
    chemically inert to reagent attacks in separation so the reason why
    ZEN is using NAoH is purely by origination of the host rocks.

    I cant get my head around his comment that larger flakes produce
    a cleaner product. Usually the smaller the surface the higher the
    contact penetration by surrounding agents and therefore a cleaner
    product.

    October 9, 2013 - 7:16 PM

  • Tom

    IF what Dr. Copper says above is correct (Unfortunately, and maybe that comes in part two, there is a much greater variety of the crystallinity from volcanic magma graphite than natural graphite deposits) it seems that if I am an end use customer in need of a consistent and standardized type of graphite, I would look to natural graphite in lieu of what Zen offers regardless of purity. Am I missing the Dr.’s point?

    October 9, 2013 - 8:20 PM

    • Ty Dinwoodie

      http://shar.es/EvQpH

      The ZEN press release with Don Hains discussing Zenyatta’s graphite crystallinity and surface area characteristics.

      October 11, 2013 - 3:47 PM

  • Ty Dinwoodie

    A bit of a change… Part Two of my interview has now been incorporated into the above article.

    October 9, 2013 - 8:43 PM

  • David Duvdevani

    If you are looking for natural graphite 99.9% purity, I suggest you also look at a very little known company in Australia called Archer exploration. They already have a defined resource unlike Zen and have achieved the 99.9% purity on all areas of the resource. They are already doing bulk sampling for end users. I believe they are well ahead of most of the small players but like to keep to themselves, no ramping or boasting.

    October 9, 2013 - 10:44 PM

    • Islay

      Isn’t there something here which should be ringing warning bells to investors?

      How many companies are frantically grabbing headlines at the moment, by boasting that they have achieved 99.%+ purity, or whatever the figure may be? The two questions which should be asked whenever those statements are made are:

      1. What does it cost to get to that level?

      2. What is the fraction of the total market which wants or needs that percentage purity?

      Are all these companies (Zenyatta, Mason, Archer, etc.) all competing for the same tiny fraction of the market?

      Two facts to bear in mind:

      1. If you talk with anyone actually involved in the industry, they will say that virtually any graphite can be refined to 99%+ purity, if you pay enough for the processing

      2. The high volume sections of the market don’t need that level of purity, and are not prepared to pay big dollars for it.

      The situation gets even more clouded if we consider the major potential markets, not currently addressed by natural graphite:

      – calcined petroleum coke, a market of 7 million tonnes per year, worth $4B annually
      – anodes for the aluminum industry, a market of over 13 million tonnes, estimated at $7B per year

      Most companies simply cannot contemplate entering these markets, as their resource and production capacity won’t enable them to guarantee supply to their customers. Conversely, any company that can attack these high volume markets is likely to see its costs drop so low that they will be able to make things very difficult indeed for the small operators in the industry.

      This situation is thrown into even sharper focus if a company is able to fund virtually the entire costs of its operation from a by-product.

      That appears to be where Syrah Resources sits at the moment. They have a rich orebody, containing more graphite than ALL the rest of the world’s known reserves combined, and also containing a substantial amount of vanadium in an easily-extractable form.

      It may not leave much market at all for the small players to fight over.

      October 10, 2013 - 6:34 AM

      • Tracy Weslosky

        For starters I would like to thank Ty Dinwoodie for writing the most in-depth interview on InvestorIntel that we have ever published.

        David – we are well aware of Archer Resources and I would like to thank you for reminding me to follow up with Management there to get an update….

        Islay — Your comments are written with a great deal of creative writing as I do not see anyone ‘frantically’ putting out headlines on grades. The above interview was commissioned by me based on the reputation of Don Hains and his expertise on graphite. We are all trying to understand the value of grade and the various graphites as not all graphite is the same.

        With regards to Syrah Resources — thank you for reminding me to call them, as they have a good following. Have a great day.

        October 10, 2013 - 9:33 AM

        • Dr. Copper

          Quite rightly so, Archer Exploration is by way the most metallurgically advanced graphite project of them all as other wrote, and I have no doubt they are being watched by many to gather information.

          However the information is in-house within
          their own lab run by a world renowned
          Chemist of Dr. Lock.

          That is why there has been a profound hatred towards Archer Exploration in particular from our newest blogger ‘member’ Mr. Islay and his Syrah triades
          of wannabee control the world of graphite
          theories, this without the rock compositions being announced.

          At one point this socio-path once
          preached that the all juniors would
          fold and give up on graphite.

          If one actually care to read Syrah Resources announcement and follows
          other much more advanced graphite juniors, the penny will soon drop that Syrah is copying the wordings from a multiple of developments announced on metallurgical examinations and Synthetic
          comparisions. Thats goes without saying
          that we are now being flawed with the
          vanadium crap being looked at from a
          different set of rocks as opposed to
          originally.

          My guess is that Syrah Resources would
          not even be able to gather enough graphite from out-crops.

          It remain an un-economic uranium ground, with 3 different methods requirements to extract 3 different minerals of this calibre including a proven production of graphite from a company with no proven track record of running a mining operation let alone having any inhouse knowledge of chemistry compositions rings alarm bells with the right audiences. The only mining
          which is going on, is potentisl shareholders
          funds which Mr. Islay is drumming up.

          I understand you try to be polite and is
          happy to see you got the gist of it.

          October 10, 2013 - 4:23 PM

          • Islay

            Dr Copper is well-known on investment forums in Australia, usually under a different pseudonym. He has a reputation for ignoring the published facts , and for the sort of invective which we have recently seen displayed. On behalf of other Australian posters, I can only apologize for this, and assure you that such behavior is not typical.

            To his credit, he has defended his beloved Archer Resources through thick and thin – mostly thin, as the share price is still hovering around 15 cents, about where it was four years ago. The market makes its assessment.

            The downside of his stout defense is that this loyalty may have colored his judgement. That is for other readers to decide.

            October 10, 2013 - 10:15 PM

          • Metal

            Dr Copper, what do you think of the metallurgical results released by syrah? They reject the possibility of uranium saying they found no uranium. Thx

            October 23, 2013 - 11:44 AM

          • Metal

            Thanks Dr. Copper. I am no expert and was confused regarding syrah press release. I cant understand how there is evidence of uranium reported by MSA but SYrah says they found nothing. Maybe they preselected a specific sample to do the tests Not sure what is really going on. I appreciatte your views. Thanks

            October 23, 2013 - 4:05 PM

        • Islay

          Thanks, Tracy for your response. I can accept that the word “frantically” may not be justified, but it is indisputable that all three of the named companies have, in their announcement material, focused heavily on claimed high grades.

          But is that really an answer to the primary question, namely, whether disregarding the other issues of production cost, volume, and broader applications, in a highly competitive environment, is appropriate in making investment decisions?

          October 10, 2013 - 10:27 PM

          • Tracy Weslosky

            Islay. At no time have I ever stated that an investor should disregard the issues of “production cost, volume, and broader applications” be excluded in making an investment decision, although I do not know what you mean by broader applications…but I am certain you will tell us. How about you just review our overall site where we have indeed covered all of your favorite deals, and allow Zenyatta a moment in the sun with this highly in-depth interview with Don Hains and appreciate the understanding of this projects grade and graphite deposit. This is an interview, one that I found very educational but is not, nor do we claim that it is the A-Z on everything graphite…although when Ty submitted this 8,000+ piece when originally handed to me one might assume that this interview is the Holy Grail. Again, we are not investment advisors but Ty is the most sincere writer I have ever had the pleasure of working with and he asked Don everything short of what he was wearing…

            Hope your taking a vacation this weekend Islay, as it sounds like we both need one. Tracy

            October 11, 2013 - 1:34 PM

          • Dr. Copper

            I am sure Mr. Chester, you will be asking yourself alot of question too
            when you get your prison sentence.

            By that time, we will be saved from
            your postings, just as we were whilst the corruption questioning
            took place.

            Now Mr. Chester, fell free to post
            away whilst you still have your freedom, others is not so lucky
            are they ?

            October 11, 2013 - 1:41 PM

          • Islay

            Tracy, thank you for the time you have taken to respond. I have no wish to disturb your weekend!

            Nor did I suggest that you had stated that an investor:
            “should disregard the issues of production cost, volume, and broader applications”.

            I think Ty has done a terrific job with this interview – a first-class piece of journalism -, and that Don Hains has provided an excellent insight into the graphite industry, from the perspective of Zenyatta. I certainly do not seek to detract from their efforts in any way.

            The point that I would make is that the graphite industry is wider, today, than the segment portrayed and is likely to become much wider again if large-volume, low-cost graphite becomes a replacement for products such as calcined petroleum coke. That situation is clearly being actively pursued, and, if successful, would result in a graphite market several times larger than exists today. Yes, it is more fashionable to focus on the new, high-tech application areas of Li-ion batteries, and graphene. But products in the here-and-now are more likely to generate dollars in the next five years.

            That is why I suggest there is a real risk associated with directing all our attention to one specialized area of the market.

            Thank you for the opportunity to put an alternative view.
            Islay

            October 12, 2013 - 7:33 PM

          • Dr. Copper

            Metal, I know your fishing, but let me re-quote another posters link
            to the report prepared for Jacana
            regarding the Uranium anomaly
            and the handheld readings which
            was reported

            quote
            “This is a link to the report prepared by the MSA Group to Jacana Resoruces highlighting the uranium anomalism (sep 2011). http://www.syrahresources.com.au/J2151_Jacana_Mozambique_Technical%20Report.pdf

            Its says “A site visit was completed by Jacana personnel in November 2010, during which car borne and foot traverses (with a handheld spectrometer) were effective in validating the radiometric anomaly as well as the association of uranium with graphitic schists.” – –

            unquote

            Metal, do you think the half-life of uranium at Balama is less than 3 years ?

            They didnt give any metallurgical
            assay results, what they gave was
            a song from high hopes.

            October 23, 2013 - 3:46 PM

    • Ty Dinwoodie

      I did ask Don what he was wearing.

      October 15, 2013 - 4:07 PM

  • To Tracy from Tom

    Tracy, thank you for allowing critical review of articles published on your web site; the ability of readers to question different points of view taken by suppliers increases transparency throughout the entire industry.
    Your open-forum approach is a real strength of your product.

    October 10, 2013 - 10:17 AM

    • Ty Dinwoodie

      Thank you for contributing, Tom.

      October 10, 2013 - 10:25 AM

      • Tim Ainsworth

        Great interview Ty, appreciate the depth you managed to extract, and also Don’s willingness to contribute.

        October 10, 2013 - 11:29 AM

  • Dr. Copper

    Positive criticism is always the best manipulative approach once you hang on the line with your idiotic and self inflicted loss of creditibility, Mr. Chester.

    Why dont you tell the audience here, that Credit Suisse and Canaccord
    in Austrslia has both been hired by Syrah Resources to push the stock around to prospective investors, against a paid fee ofcourse, but having read their
    reports, it is clear it is written not by analyst at either Credit Suisse nor
    Canaccord.

    It is written by Syrah Resources insiders, to paint the picture just as
    it suits and as you describe. To divert the attention of the exchange
    on insider dealings Credit Suisse were previously making a market
    in Syrah Resources securities.

    Incidently, the report has metallurgy as its last point, and that is right,
    because nothing in terms of flow sheets and extensive metallurgy
    response has yielded an economic viable resource of neither,
    Uranium, Graphite and Vanadium at Balama.

    What strikes me most, is this, someone so stupid as me can be
    such a threat to you, that you continue your denial and recognition
    that you sound like a duck.

    If it walks like a duck, it is a duck, as the saying goes.

    October 13, 2013 - 4:21 AM

    • Islay

      Dr Copper’s identification of me as somebody named “Chester” is as wide of the mark as his fantasy-fueled allegations on the source of reports from Credit Suisse and Canaccord. As an Australian resident, he is almost certainly aware that, under Australian law, a complete separation is required when a company such as an investment bank, like CS, both holds shares in a company, and provides advice to clients.

      Michael Slifirski, the author of the report from Credit Suisse, is one of the most senior and respected analysts in the country. I understand that he has actually visited the mine site, in Mozambique, as part his coverage of the company, and is therefore very well-informed. Much better-informed, I suspect, than Dr Copper. He would be justified in feeling very indignant about Dr Copper’s attack on his personal integrity.

      To the best of my knowledge, there are no links between Canaccord and Syrah, so the claim that the latter report was written by somebody from the company is, equally, absurd nonsense.

      As usual, Dr Copper produces zero evidence to support his wild claims. After having been roundly rejected at investment forums in Australia, he is now attempting to parade the same nonsense on an international stage.

      It did not take too long for people to wake up to him in Australia, and I suspect that the same will be true elsewhere.

      October 13, 2013 - 8:08 PM

      • Dr. Copper

        Somebody named ‘Chester’…. you write Mr. Chester, anybody can see the obvious here.
        The only integrity on the line here is yours
        and the credibility of Syrah Resources.

        Tell us Mr. Chester, why is there no Uranium
        assay reports from rock chips/out crops and drill holes ?

        Now Mr. Chester, can you tell the audience
        here of the share price target those two masterly accredited investment firms has put on Syrah Resources which was made from the exact wordings as Syrah Resources has used towards the ASX ? You did note the ASX did question
        Syrah Resources on publishing their scoping
        study results a while back didnt you ?

        Mr. Chester, you refer to the Australian online forums, can you perhaps elaborate why the woodpecker gang of Shaw Stockbroking
        is knocking over various graphite threads in
        the Australian online stock forum scene, there
        with yourself at the forefront with multiple proven
        identities ? proven in the sence of an actual screen shot Mr. Chester.

        Touch wood Mr. Chester, because your going to jail soon.

        I wont fail to mention to you Mr. Chester, that this
        reply is being written from the comfort of my toilet seat, and the smell here is as beautiful as your poetic and improvisingly minced jargon.

        October 14, 2013 - 8:34 AM

  • Tracy Weslosky

    Dear InvestorIntel commentators,

    This is to advise you that if you post a comment under another person’s name or assume the identity of an industry professional, as someone did on this piece; please note that your IP address is tracked and provides evidence of the source. This information may be submitted to the appropriate professionals as the basis for legal action. So please utilize the freedom of speech allowed in this beneficial attribute of our site for the communication of intelligent commentary and for insightful debate for the development of our understanding on this complex topic. Do not behave unprofessionally or utilize this site to communicate negativity or impersonate others. As a result of this associated action, we are reviewing the posting process at this time, and an update is forthcoming.

    Tracy Weslosky, Publisher & Editor-in-Chief
    InvestorIntel

    October 22, 2013 - 10:36 AM

    • Dr. Copper

      Tracy, dont subcumb to their sleazy tricks, nor feel threathed by their lawyers BS, this has been going on
      in Australia for some time where they are paranoid
      of the truth be told whilst they operate over multi
      websites with their multi ramping teams and being caught out time and time again by regular posters.
      I am not surprised to read that they are now engaging similar tactics on Investorintel. However there really shouldnt be a concern should there ? if you judge by the announcements which is coming out of Syrah Resources, so ask yourself this question, why are they pursuing litigation with website owners for various posters expressing their opinion ?

      Why do you think they feel threated ?

      They cant handle the truth, that is why they have no
      case whatsoever. If you think otherwise you are being
      lead up the garden path just like other potentiel investors.
      I strongly recommend you all stay well clear if investing
      in Syrah Resources.

      These ramping teams belong in prison, but they have their way around it, bad luck for them, there is folks around who can see their tricks.

      Trust me, I know.

      October 22, 2013 - 1:57 PM

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